When it
comes to precision metal parts, photochemical machining is no doubt considered as the
ideal choice. The fact that it trumps other machining processes that are
available speaks so much of its benefits. It's as a matter of fact renowned to
be the ideal option for different mechanical components like spacers, shims,
pointers, gaskets, diaphragms, and also clips, dials, flexures, pressure
membranes among others.
And the
interesting thing about the whole process is that
it is relatively cheap and convenient compared to all other traditional methods
like punching, stamping, or water-jet cutting.
It is a
well known and proven fact that, photochemical machining does not produce any
burr during machining. This is far different from what is obtainable with other
machining processes. With other machining processes you would need to de-burr
the produced part before you can use the part, and the truth is, that action
can affect the functionality level of precision metal parts, so this is why
those who know the value of having a good precision metal part would opt for
photochemical etching whenever the need arises.
Note
that, when you make use of photo-tools you are saving up a large amount of
money. This is because the tool itself doesn't cost much and doesn't require
much time to be produced. So it doesn't just save you money it also cut down
the amount of time you are supposed to put into production. So for any savvy
manufacturer out there, it's a wonderful path to toe for your business.
Thanks to
a special etching solution, precision metal parts can be made by photochemical etching.
Due to the unmasked areas of the plate that the chemical solution processes, it
makes it possible for all the parts to emerge all at once. And that action is
one remarkable feature pitches photochemical etching ahead of other traditional
methods like EDM, laser, or CNC punching
among others, this is mainly because
these other methods can only handle a constrained or specific area of the metal
at a particular time.
Have you
heard about the photochemical etching amazing ability to hold dimensional tolerance?
The photochemical as a matter of fact has the capability to hold an incredible
dimensional tolerance close to +/- 15% of the thickness of the material in use.
And throughout the process, locational
tolerance will still remain unaltered owing to the fact that photo-tools are
via CAD data and therefore stands no chance of ever getting to suffer wear
during the process.
In
conclusion, in order to get the best result from your photochemical etching,
ensure that you work with an experienced company that has what it takes to
deliver the desired result. So the only way you can achieve this is by making extensive research online
about companies that carry out
photochemical etching, go through their services, benefits, and also reviews by
customers these features will help you make an informed decision about the
particular company to choose.
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